To handle overall production planning, scheduling and control activity of GMF. Scope includes monthly planning, weekly and daily scheduling, material planning, overall production and dispatch control, analysis and reporting, managing ERP (SAP) system for planning.
Main Responsibilities:
Support in overall production planning for the entire supply chain of the foundry Engineering, moulding, melting, and fettling in accordance with the capacity utilization of all the production centers; the plan to be aligned with overall GMF goals and planned yearly budget.
Updating production plan on a weekly and monthly basis based on the incoming orders, keeping close communication with the Sales team; additionally updating the Sales team in case of any change in the production plan and schedule.
Undertaking planning of resources manpower, and equipment as per the plan and production schedule.
Routine material (incl. Raw material, consumables, packaging material) requirement planning and coordination with the Procurement as per the forecast and incoming orders Ensuring timely availability to execute the production orders; Control of inventory in coordination with Stores.
In case of any changes to the sales and production plan, reallocation of capacity accordingly and identification of requirements to modify the capacity.
Spearheading the capacity planning and production scheduling activity across the supply chain Should translate long-term plan to short-term schedule.
Scheduling of labor shifts and job orders on each workstation; Ensuring scheduled jobs are undertaken.
Monitoring and controlling the output on a daily basis across the supply chain and ensuring OTD above 90% as per the customer requirement.
Provide the dispatch advice, coordinate with logistics and sales for the dispatch on a day-to-day basis, and ensure timely delivery from the foundry and also from the machine shop.
Coordinating with the machine shop, ensuring delivery and receipt of material from the machine shop for the machined castings supply.
Analysis of monthly/weekly/daily plan against the actual production and determination of corrective actions, if required.
Ensuring implementation of corrective actions, reporting and analysis, and escalating the non-compliances and issues related to production and dispatches.
Ensuring implementation of ERP (SAP) system for planning and routine recording of data on SAP with regard to production planning and tracking; further, routine analysis of planning data recorded in SAP.
Coordinate closely with Senior Planning Engineer on a day-to-day basis for all the above-mentioned activities.